Connected Safety

3M Connected Safety That Turns Respirator Programs Into Live EHS Data

Instrument respiratory protection, fit-test status, inspection evidence, and field coaching so safety leaders can see program risk before it becomes a missed audit or a rushed substitution.

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96%Fit-test records current
18Cartridge changes due this week
7Wearer coaching flags
LiveRespirator program telemetry
ATEX review where applicableFCC device documentationCE technical file supportSOC 2 workflow planning

Smart PPE hardware portfolio for pilot design

The connected stack begins with equipment that workers can still wear comfortably. Each hardware option should be validated against task exposure, cleaning procedure, battery rules, and site connectivity before a full rollout.

Wearable Gas Node

Streams LEL, O2, CO, or H2S fields from compatible monitoring workflows into a supervisor dashboard for confined-space planning.

Smart Hard Hat Tag

Uses NFC or BLE identification to connect a worker, training status, and assigned kit without placing personal data on the visible shell.

Heat-Stress Wearable

Flags heat index trends for crews working in FR layers, respirators, or high humidity before supervisors lose situational awareness.

RFID Harness Tag

Links ANSI Z359.11-2021 inspection evidence to assets used at height so overdue gear does not move quietly into the field.

EHS dashboard live demo

The demo view is designed for program conversations rather than surveillance theater. It shows fit-test gaps, training due dates, cartridge schedule exceptions, and inspection status by site. Supervisors can see which task groups need coaching before the next shift, while corporate teams can export records for audit support.

Dashboards should not replace competent-person review or industrial hygiene judgment. They make the review visible, time-stamped, and easier to share with procurement and operations.

Connected PPE dashboard demo

Data integration architecture

Connected PPE has to land inside the systems that EHS, procurement, and operations already use. A pilot should define data ownership, retention, and integration scope before devices are placed in the field.

Sensor Gateway Cloud SAP Power BI Snowflake ServiceNow

ROI calculator for pilot scoping

Use the calculator as a discussion prompt. Savings depend on your current incident profile, PPE consumption, training effort, and incident investigation cost; no universal result should be assumed.

Estimated records to review: 17,280

90-day pilot program

A focused pilot gives the business enough evidence to decide what should scale, what should stay manual, and which data fields are worth integrating.

Weeks 1-2

Scope and data policy

Define wearer groups, privacy boundaries, integration owners, and the exact evidence that will be captured.

Weeks 3-6

Field deployment

Deploy devices or digital forms to one site group, observe worker behavior, and adjust training prompts.

Weeks 7-10

Dashboard review

Evaluate fit-test gaps, overdue inspections, cartridge change flags, and exception volume by supervisor group.

Weeks 11-13

Scale decision

Confirm operating cost, data quality, worker acceptance, and integration value before the next rollout.

Turn one respiratory workflow into a connected-safety pilot.

Tell us which site, job family, or exposure profile needs better visibility. We can shape a pilot that respects worker privacy and keeps compliance evidence clear.

Book a Connected-Safety Demo